Machsync

MachRadar® is a dashboard interface designed specifically for on-site operators.

The dashboard layout allows on-site managers to understand the current machining status, and visualize the force generated by each blade and the intuitive interface can be learned quickly and easily. MachRadar can also provide feedback control with machine tool controllers to maintain the bottom line of machining quality, identify unstable factors during machining, and reduce the monitoring risk for on-site operators. Even in situations where multiple machines are being managed, the information is configured to take up the maximum display space, making it easy to identify various statuses and assist operators in making quick decisions and crisis handling.

1. Smart Tool Holder Menu: Manage the registered smart tool holders in the tool library and monitor the health data of the matched tool sets by tracking their identity and related parameters.

2. Smart Tool Holder Connection Information: Intuitive status display similar to a mobile phone that provides real-time signal service, battery life, and carbon emission data of the current process.

3. High-Speed Rotation Monitoring: Visual pattern indication of the smart tool's high-speed rotation.

4. Cutting Force Status Information: Real-time cutting force during machining with the warning (yellow) and alert (red) values can be freely set for immediate control of any emergency within 0.001 seconds.

5. Temperature Status Information： The real-time temperature of the smart tool holder during machining can be calculated to display the trends of whether there is reasonable heat dissipation or the use of proper cutting fluid during machining.

6. Axial Force Status Information: Real-time axial force during machining with the warning (yellow) and alert (red) values can be freely set for immediate control of any emergency within 0.001 seconds.

7. Galacsync 3D Status Information: Comprehensive analysis of all physical cutting forces to intuitively restore the cutting profile of the tool and quickly identify any abnormal causes during machining.

8. Torque Force Status Information: Real-time torque force during machining with the warning (yellow) and alert (red) values can be freely set for immediate control of any emergency within 0.001 seconds.

9. Function Menu: Functions buttons for selecting modes, events, viewing settings, scripts, and the home page.

10. Connection and Recording Buttons: Connect and record the machining data of the smart tool holder.

11. Display Settings: Switch between machining information and three-axis information display, data plotting styles (dots or lines), and restore the default angle plane view.

12. Background Warning Colors: Emphasizes warning (yellow) or alert (red) values with a background color.

• Inheritance Models: In the past, there were differences in the overall dynamic stiffness of each machine tool, and the data could only be used on a single machine. However, the Smart Tool Holder can store and carry the data.

• Real-time Processing/Analysis: All physical performance such as dynamic changes of the tools are communicated perfectly back to the PCbase and controller through protocols.

• Implementation of Industry 4.0: Onboard monitoring and controller feedback make it easy to upgrade traditional machine tools to the level of intelligent manufacturing.

• Cutting Force Characteristics: Intuitive operation interface and graphic display enable observation without additional training.

• Carbon Emission Calculation: Input relevant machining and machine power parameters and complete carbon emission calculation according to the coefficients published by the Energy Bureau in ISO14067.